This should make your filenames safe...
$string = preg_replace(array('/\s/', '/\.[\.]+/', '/[^\w_\.\-]/'), array('_', '.', ''), $string);
and a deeper solution to this is:
// Remove special accented characters - ie. sí.
$clean_name = strtr($string, array('Š' => 'S','Ž' => 'Z','š' => 's','ž' => 'z','Ÿ' => 'Y','À' => 'A','Á' => 'A','Â' => 'A','Ã' => 'A','Ä' => 'A','Å' => 'A','Ç' => 'C','È' => 'E','É' => 'E','Ê' => 'E','Ë' => 'E','Ì' => 'I','Í' => 'I','Î' => 'I','Ï' => 'I','Ñ' => 'N','Ò' => 'O','Ó' => 'O','Ô' => 'O','Õ' => 'O','Ö' => 'O','Ø' => 'O','Ù' => 'U','Ú' => 'U','Û' => 'U','Ü' => 'U','Ý' => 'Y','à' => 'a','á' => 'a','â' => 'a','ã' => 'a','ä' => 'a','å' => 'a','ç' => 'c','è' => 'e','é' => 'e','ê' => 'e','ë' => 'e','ì' => 'i','í' => 'i','î' => 'i','ï' => 'i','ñ' => 'n','ò' => 'o','ó' => 'o','ô' => 'o','õ' => 'o','ö' => 'o','ø' => 'o','ù' => 'u','ú' => 'u','û' => 'u','ü' => 'u','ý' => 'y','ÿ' => 'y'));
$clean_name = strtr($clean_name, array('Þ' => 'TH', 'þ' => 'th', 'Ð' => 'DH', 'ð' => 'dh', 'ß' => 'ss', 'Œ' => 'OE', 'œ' => 'oe', 'Æ' => 'AE', 'æ' => 'ae', 'µ' => 'u'));
$clean_name = preg_replace(array('/\s/', '/\.[\.]+/', '/[^\w_\.\-]/'), array('_', '.', ''), $clean_name);
This assumes that you want a dot in the filename. if you want it transferred to lowercase, just use
$clean_name = strtolower($clean_name);
for the last line.