[email] What is the email subject length limit?

What's important is which mechanism you are using the send the email. Most modern libraries (i.e. System.Net.Mail) will hide the folding from you. You just put a very long email subject line in without (CR,LF,HTAB). If you start trying to do your own folding all bets are off. It will start reporting errors. So if you are having this issue just filter out the CR,LF,HTAB and let the library do the work for you. You can usually also set the encoding text type as a separate field. No need for iso encoding in the subject line.